My New charging system

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  • Grant_West
    Senior Member of PLANETNAUTIQUE
    • Jul 2003
    • 758

    • Redwoodcity Ca


    #1

    My New charging system

    I feel pretty stupid. I should know this stuff. I was asking some stupid questions and found out that I might have not been charging my system the best way possable. I contacted some people that have way more experiance doing this sort of thing. Big charging system's like RV's and pleasure boat's with large multi battery bank's. I didnt know that Optima's have a completey diffrent charging regimen than other AGM battery's, Gell and flooded batterys aslo have a diffrent charging regimen. Unless you have a SMART voltager regulator/charger your AGM/ or Optima batterys will never reach a full 100% charge. A alternator has a internal or external voltage regulator but it throw's amps/and volts at what ever the batterys will accept and not what they need to reach full charge. Example a to re-full charge a AGM battery it will need a "Bulk charge" of 14.6 volts and lets say 40 amps for 45 min's then 14.3 volts at 30 amps for 20 min's then a float charge for 13.3 volts at 10 amp's for 5 min's These #'s are just a example but you get the point. A regular alternator with a internal or external regulator does not charge the batterys back like this. This is why I was only getting a full charge after my boat was connected to a trickle charger for some times 3-4 day's. My HO alternator wasnt charging me back to 100% not because it didnt have enough power to do so but because it didnt know how. I was only getting about a 50% charge from my alternator because
    The charge to the battery's needs to be in a step and set process.
    Traditional flooded car batterys/golf carts need a diffrent type of charging routine.

    Another thing I found out, I think I need a larger 210 amp alternator. If I want to be able to play and charge back the batterys at the same time

    I havent done a test but Im guessing my boat is pulling 50-70 amp's playing the system at mid to high volume. Ill do some testing to find out for sure. But traditionaly we park and play the system the batterys get low and I fire up the boat and start charging the system. This needs to be done for 2 reason's #1 If I let the batterys get to low my alternator will melt itself down trying to re-charge my battery's so I fire up just to prevent the voltage drop into levels that will kill my alternator. #2 Its not good for your equipment to try working at high volumes with low voltage, they get hot ect. IMO voltage and current s like oil for your engine. You run low on oil your engine gets hot and you break stuff The same is true for volatge and current. So the scenario go's You park. You play. Your batterys get low and you fire up to charge your batterys back. and Your still playing. All your doing is maintaining a flat battery, Your HO alternator is throw 70 amps continously, and it might throw max current but ist only gonna do it till it melts down. My alternator is just providing enough to run my system NOT charge back My boats using 50-70 amps just to run and play. So my baterys might be getting a 20 amp charge. Thats like a trle charge. Or if you push it and you run the batterys so low the alternator will do the alternator melt down trying to bring your batterys back to life. Now a larger 210 alternator could maintain my system and throw 50-70 amps back at the batterys all while playing and not going into melt down mode. but Like I said unless you have a smart regulator or charger it dosent even matter you can have a 310 amp alternator and you still not gonn hit 100% charge. Alot of the smart charger/regulators have a heat probe that measures the alternators temp at the case. The more amp's you make the more heet your gonna create. The smart regulators/alternators will or can cut it's output in 1/2 untill the temp drops so it dosnt have a melt down.

    Now the bad new's This type of set up is not cheep Like $2500 or more and Im gonna need to upgrade to a dule 1/2 inc pully belt's to handle the extra strain the 210 alternator is gonna pull. Thats another $600 for custom pully's

    All in all the system consists of
    #1 210 amp alternator
    #2 Smart regulator
    #3 Duo Charge regulator
    #4 Alternator and battery temp sencors

    check out www.balmar.net for more informaton
  • Grant_West
    Senior Member of PLANETNAUTIQUE
    • Jul 2003
    • 758

    • Redwoodcity Ca


    #2
    This is a Pic with the Balmar 94-210 alternator with the 2inc foot

    Comment

    • Grant_West
      Senior Member of PLANETNAUTIQUE
      • Jul 2003
      • 758

      • Redwoodcity Ca


      #3
      BTW here is a new carbon fiber engine cover handle Im working on that will hold the LDC displays showing the Amp's Voltage and Heat directley off the back of the alternator. It will be a nice way to keep a eye on my new charging system

      Comment

      • AbunDiga909
        1,000 Post Club Member
        • Sep 2003
        • 2470

        • St. Louis, MO


        #4
        Grant, this looks amazing, :shock: I don't know what else to say... PDT_002 I assume the engine cover handle is going to be illuminated red of course? 8-)

        This is also a stupid question, and maybe totally irrelivant, but how will this effect your gas consumption? Anything major?
        [color=blue][size=2][b]I Nautique, therefore I am.[/b][/size][/color]

        Comment

        • mfloski
          • Jan 2005
          • 166

          • Longview, TX


          #5
          For someone that doesn't want to shell out this cash...would play...shut off music and turn on engine for an hour or so be suffiecient to charge the batteries back up? Or would it be advisable to put the batteries on a trickle charger after each day at the lake if this system is not a possiblilty?
          \'99 Sport Nautique, and darn proud of it!

          Comment

          • Grant_West
            Senior Member of PLANETNAUTIQUE
            • Jul 2003
            • 758

            • Redwoodcity Ca


            #6
            MF: turning off the stereo and charging/ running the motor might bring you back 50% @ best. Each system is diffrent I dont know what you have as far as a charging system or batterys. The key IMO is not only charging with a alternator that can get the job done but with a Smart regulator. Most alternators have a internal regulator. They can be re- wired to have a external regulator and then you can add a regulator/charge flow regulator that can charge your batterys back in a matter that they will reach full charge, Alternoator with a external regulator can be re routed as well. This is a Smart regulator that is adjustable depending on what type of batterys you have
            http://www.balmar.net/page15-maxchargemain.html

            Comment

            • fyerfytr
              • Jun 2005
              • 83

              • Des Moines, Iowa


              #7
              What is the model # on that alternator? I need to replace the stock one.

              thanks,
              Mark

              Comment

              • Grant_West
                Senior Member of PLANETNAUTIQUE
                • Jul 2003
                • 758

                • Redwoodcity Ca


                #8
                Balmar alternator 94-210 get ready to shell out $1300

                Comment

                • lukeduke95
                  • Nov 2004
                  • 57



                  #9
                  Hey Grant, with all of the problems you had with the first alternator, is this one marine use too? I can't tell if there are screens in it.

                  Comment

                  • Bremsen
                    • Jun 2005
                    • 61

                    • Charlotte, NC


                    #10
                    Originally posted by Sound_Illusions
                    Balmar alternator 94-210 get ready to shell out $1300
                    http://www.jackrabbitmarine.com/(yguo32njhl5pzimtfs1g2445)/productDetail.aspx?loc=123&pID=1514&type=0
                    88 Ski Nautique

                    Comment

                    • Onthewater
                      Senior Member of PLANETNAUTIQUE
                      • Jul 2003
                      • 695

                      • Near the cheddar curtain


                      #11
                      Whoa
                      I don\'t care.

                      Comment

                      • fyerfytr
                        • Jun 2005
                        • 83

                        • Des Moines, Iowa


                        #12
                        I'm Out on that - I'm thinking of doing more like a 150amp - That is crazy..
                        thanks for the part # tho.

                        Mark

                        Comment

                        • Flux
                          Senior Member of PLANETNAUTIQUE
                          • Jul 2003
                          • 408

                          • Palmdale, Ca.


                          #13
                          Jackrabbit has some pretty nice alternator systems in there, I might be in for the 100 amp or so when I upgrade my system.

                          This whole thing begs the question:

                          What type of batteries actually charge alright on a standard regulator??

                          There seems to be a ton of folks out there running blue tops, so I am assuming they are all getting half charged without that 250 dollar unit?? Not that I am knocking it because it seems they make a really great setup that does things right. It's all very interesting.

                          I was planning on upping to a 100 amp ( standard PCM upgrade kit for an 02') alternator but may consider 120 amps system that these guys offer with the charger. This is considered in conjunction with 3-4 batteries and a fairly large 2-amp system for tower speakers and such.

                          Comment

                          • EchoLodge
                            Senior Member of PLANETNAUTIQUE
                            • Jan 2004
                            • 616

                            • Huntington Beach, CA

                            • 99 Super Sport

                            #14
                            I have seen deck boats at my sandbar that use quite Honda generators that have an exhaust pipe running out the transoms. They also use huge gel batteries (one foot by three foot). You folks with kicking systems go to extremes. Works out great if they play music you like!
                            sigpic

                            Comment

                            • Grant_West
                              Senior Member of PLANETNAUTIQUE
                              • Jul 2003
                              • 758

                              • Redwoodcity Ca


                              #15
                              Flux
                              What type of batteries actually charge alright on a standard regulator??

                              Good question, I guess it depends on what type of batterys your charging best bet is to ask some one about your peticular type of battery's

                              Let me first say: Charging your battery's can be done many diffrent way's. It remindes me of the question "How do I hook up a second battery to a purgo" It can be done lots of diffrent way's and everyone has a sertan way of doing it and they might think there way is the best. Thats why I stay outa thoes thread's My way might not be your way ect. Im still not sure what is the best way to hook up a second battery LOL.

                              It seems like thers lots of advice on how and what to do Via a Book or a manuall or what there best friends next door neighbour told them but not alot of practical use/advice or experiance. Like I said in my first post
                              I feel pretty stupid I thought I knew what I was doing I feel like I only had 1/2 of the information. Thats why I turned to the experts that have way more experiance doing this exact thing Charging large battery bank's. You could spend all day trying to reserch and figure it out or you could just take advice from someone that has been doing this alot longer than you and me.

                              Keep in mind my system uses lots of juice. Your system with 2 amps and tower speakers is not what we are talking about. your fine sit down, :grin:

                              My old routeen worked just fine. Did I absoulty need this new charging system NO. I was just tyerd of beeing adicted to the battery charger. Come the end of the day I was in need of a 110 volt battery charger because my old system wasent smart enought to bring me back to full charge. I dont want to have to Need a battery charger, and thats costing me some where in the range of $2500 to not have to have that need some people might say for $2500 Ill plug my boat in every night. Been there done that. Works fine. FOR ME. the voltage & current is like a gas tank when Im outa current / voltage the party is over. This new system should allow me more play time with out running the engine. And when I do I will be able to charge back faster. I hate running the motor to charge. When ever the motor is running and we are parked it make me nervous, for Fume's and other B.S. so the smallest amout of time I need to run the motor to charge the better.

                              My advice is find out what batterys your running and the amount of amp hrs your boat has. Find out if your current alternator has enough Juice to work. I was told this is how you determan that. Your alternators max Amp's times four so a 65 amp alternator can charge a battery bank up to 250 hr's thats at max charge.

                              Then figure out what your power consumption is , How you do this ?????? get a amp clamp or Pay "Mike Ski" he will run the #'s for you

                              when you know how much power your using then you will have a Idea how long you can play for.

                              Comment

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