2003 SAN Ballast Question

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  • Red57Bird
    Senior Member of PLANETNAUTIQUE
    • Aug 2007
    • 381

    • Raleigh, NC/Lake Gaston

    • 2003 Super Air

    2003 SAN Ballast Question

    I have checked out the numerous threads on this site with regard to the leaking ballast valves, but I have some questions that I didn't see addressed in any other thread. My 03 SAN does not have the helm valve controls. I have the ball valve cut-offs in the engine compartment, and one by the belly tank, and that is it. I don't recall what the brand of ballast pump, but I have two pumps per tank, one for filling and one for emptying. Maybe one of the previous owners reworked the ballast in this boat, but I found it odd that my boat didn't have the helm controls.

    What I'd like to do is replace the six pumps I have now with three reversable pumps, one for each tank, and use them to both fill and drain the tanks. I definitely want to continue to use the stock CC keypad to run the ballast system. I'd like to try and model it after the factory ballast install in the 07 SV-211 that a friend of mine has. My thinking is to attach the fill hose to the lower inlet of the tanks that is currently used to drain the tanks, take the drain hose and attach it to the top inlet so that it will go through the thru-hull fitting overflow. For easy access, I can mount the pumps in the rear engine compartment or in one or both of the side compartments where the rear ballast tanks are.

    Has anyone else done this before? I think this set up would logically work, but my biggest question is how to wire a reversible pump into the existing switches so that when you depress the keypad and hold it would reverse the pumps and pump out. Any ideas would be appreciated, and my apologies in advance if this has been discussed in a previous thread.
    2003 SAN (current)
    2003 Chaparral 220 SSi (sold)
  • Sbt3
    • Dec 2004
    • 164

    • Okauchee Wisconsin


    #2
    I am not 100% sure how those switches work so I can't be a huge help there. My guess is that you will need to run relays to the reversible pump and use the switches to turn those on and off. I am attaching a pic that I got of wakeworld a while back. I am actually in the process of adding relays to mine so that the high current doesn't run through my switches cause I had an issue last year when one of the pump got bound up. Anyway the way the picture shows it with the relays, ground is basically always on both of the pump wires and depending on which relay is activated it will put 12vdc positive on one of the wires of the pump. When the other relay is activated it will put in on the other wire making the pump run in a different direction. Hopefully that makes sense. I just bought the relays and receptacles from this site. Seamed reasonable and shipped fast.
    http://www.partsexpress.com/pe/showd...number=330-079
    http://www.partsexpress.com/pe/showd...number=330-075
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