Effects of overheating on the fiberglass exhaust muffler/manifold. 2005 SANTE

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  • luckee37
    • Sep 2010
    • 37

    • North Carolina

    • SAN 210

    Effects of overheating on the fiberglass exhaust muffler/manifold. 2005 SANTE

    I'm not sure of the name of the part, but I have a water leak from I believe is the fiberglass exhaust muffler (or is it called a exhaust raiser? exhaust manifold?). It is the ~6" tubular piece at the back of the engine that is made of fiberglass. It's the PCM Excalibur 330 engine.

    When I had the boat winterized last fall, the mechanic neglected to reattach the cooling hose by the strainer. We ran the boat on the water for 5-7 minutes (mostly idling) without the hose attached before we realized the problem (and then were towed back to the dock). During this time the engine got quite hot (225?), but I don't think it got to the point where any of the buzzers sounded or otherwise reached extreme overheating.

    My problem is that now I have a leak in the fiberglass exhaust tube. How likely is this a result of the high temperature? The reason I ask is that I have to determine whether this is a random failure (where I would likely have to foot the bill) or whether this is directly related to the high heat (where the mechanic would need to foot the bill). Also, how would I prove that the high heat is the cause of the problem?

    After having the impeller replaced, I have run the boat for the past two weekends and other than bilging a ton of water (near constantly), have not had any other problems. Are there other long-term effects that I should also be looking for?

    Thanks!
  • EchoLodge
    Senior Member of PLANETNAUTIQUE
    • Jan 2004
    • 616

    • Huntington Beach, CA

    • 99 Super Sport

    #2
    Having installed my fresh water pump upside down once on my 90 Sport (I now have an arrow pointing up) I know what you are talking about. I only ran the boat for a few minutes when I discovered things were getting hot. The muffler had a few spots that blistered. I patched the 3 or 4 spots with high temp sealant. That was 500 hours ago and the boat still runs great (1300 hours now).
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    • luckee37
      • Sep 2010
      • 37

      • North Carolina

      • SAN 210

      #3
      thanks! anyone else have any other thoughts? How would I show/prove that the overheating caused the muffler problems?

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