Perfect pass issues - Broken servo knob and something weird with the throttle

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  • grkero
    • Dec 2010
    • 65

    • Northern California

    • 2005 SAN

    #1

    Perfect pass issues - Broken servo knob and something weird with the throttle

    So I am upgrading an 11 or 12 year old Perfect Pass Cruise to a Wakeboard Pro. Today I broke the servo black plastic knob trying to loosen it. I replaced the servo motor because it seemed to be frozen up, but now I guess I will have to order that knob from PP because I can't find anyone in town with one.

    Anyway, the other issue I am having is at the throttle. Below I took pictures of what I am talking about. When I mess with the cable that attaches to the throttle mechanism, I can straighten it out. Then, I move the throttle at the helm and the mechanism causes the cable to shift a weird way where is attaches to the PP servo cable. It doesn't go back to being straight unless I physically move it to there. Is this normal? Is it going to cause me problems? I just bought the boat and have no idea if the PP was even working with this issue.

    I straightened it in this picture...
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    Then I advanced the throttle at the helm...
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    Then I returned to neutral...
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    2005 Super Air 210 (white/black) - EX330
    1991 Barefoot Nautique (red/black) - 454 chevy w/ v-drive
  • Chexi
    1,000 Post Club Member
    • Apr 2025
    • 2119

    • Austin

    • 2000 SAN

    #2
    Your L bracket is probably too tight. It needs to be able to slide freely.
    Now
    2000 SAN

    Previously
    1999 Air Nautique
    1996 Tige Pre-2000
    1989 Lowe 24' Pontoon / Johnson 100HP outboard

    Comment

    • grkero
      • Dec 2010
      • 65

      • Northern California

      • 2005 SAN

      #3
      It's loose, it will rotate pretty freely. I just noticed I screwed up these pictures, the last picture is actually when I straightened it.
      2005 Super Air 210 (white/black) - EX330
      1991 Barefoot Nautique (red/black) - 454 chevy w/ v-drive

      Comment

      • Chexi
        1,000 Post Club Member
        • Apr 2025
        • 2119

        • Austin

        • 2000 SAN

        #4
        Your cable could be corroded and binding such that the PP servo is having trouble tightening it up.
        Now
        2000 SAN

        Previously
        1999 Air Nautique
        1996 Tige Pre-2000
        1989 Lowe 24' Pontoon / Johnson 100HP outboard

        Comment

        • east tx skier
          1,000 Post Club Member
          • Apr 2005
          • 1561

          • Tyler, TX


          #5
          Make sure as well that your servo cable is as level as possible. If it isn't, it can bind up pretty easily.
          1998 Ski Nautique (Red/Silver Cloud), GT-40, Perfect Pass Stargazer 8.0z (Zbox), Acme #422, Tunable Rudder.

          Comment

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