Barbarian Needed To Help Remove Fuel Control Cell!

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • WA-H2O-SKI
    • Jun 2009
    • 77

    • Orondo, WA

    • 2017 Ski Nautique 200 Team - Current Boat

    #1

    Barbarian Needed To Help Remove Fuel Control Cell!

    I have a 2003 Ski Nautique 196 LE with the Ex-Cal Engine. The Fuel Control Cell canister is on so tight, it won't budge! I had it off 2 years ago and replaced the filter, wanted to do it every other year, but ARGH! Any insight? I put grease on the o-ring and threads last time, and didn't over tighten. The first time was a bear, and it took 2 people using 2 different oil filter wrenches at the same time.......

    Gotta be a better way, other than a mail order barbarian from "What's in your wallet?"
    2003 Ski Nautique 196 LE - Current Boat (Star Gazer w/ ZBox)
    GOODE Flextail 66.5 - Powershell 5 Bindings (LFF)
    PB: 2 Balls @ 39.5' OFF (34.2 MPH Zero Off) Big Dawg Broho Tournament Summer 2015

    1987 Dixie Super Skier 299 - My First Boat
    1987 Barefoot Nautique - Brother's Boat
    1985 Ski Supreme - Dad's Boat
  • jasper
    • Feb 2005
    • 195



    #2
    I use a heavy duty strap wrench. It has worked on two different GT40 fuel cells multiple times.

    See: http://www.grainger.com/Grainger/RID...505?Pid=search

    Comment

    • skiinxs
      Senior Member of PLANETNAUTIQUE
      • Jul 2003
      • 374

      • St. Louis

      • 2019 Ski Nautique 6.2 arriving soon

      #3
      Originally posted by jasper View Post
      I use a heavy duty strap wrench. It has worked on two different GT40 fuel cells multiple times.

      See: http://www.grainger.com/Grainger/RID...505?Pid=search
      Strap wrench is good. Try using your legs, they are much stronger than your arms.
      2019 Ski Nautique 6.2 arriving soon
      16 other Ski Nautiques
      3 MasterCrafts
      18 Ski Supreme's
      1 SlickCraft Squirt Boat

      Comment

      • DanielC
        1,000 Post Club Member
        • Nov 2005
        • 2669

        • West Linn OR

        • 1997 Ski Nautique

        #4
        Once you have a good oil filter wrench, the strap type, I put my foot on the bottom of the FCC cannister, to counteract the tendency for the bracket that holds it to bend.

        Comment

        • WA-H2O-SKI
          • Jun 2009
          • 77

          • Orondo, WA

          • 2017 Ski Nautique 200 Team - Current Boat

          #5
          Bought a strap wrench and going to give it another try. Wonder if the barbarian might be cheaper than the strap wrench at the local hardware store......
          2003 Ski Nautique 196 LE - Current Boat (Star Gazer w/ ZBox)
          GOODE Flextail 66.5 - Powershell 5 Bindings (LFF)
          PB: 2 Balls @ 39.5' OFF (34.2 MPH Zero Off) Big Dawg Broho Tournament Summer 2015

          1987 Dixie Super Skier 299 - My First Boat
          1987 Barefoot Nautique - Brother's Boat
          1985 Ski Supreme - Dad's Boat

          Comment

          • wakejunky
            Senior Member of PLANETNAUTIQUE
            • Jul 2003
            • 679

            • Ca

            • 2003 SAN

            #6
            When I was working at WCCC, on the really stubborn ones, we'd remove the whole unit and put it in a bench vise, canister down, put a couple of sacrificial bolts into the mounting holes and use a long crow bar and unscrew the top off.
            One good thing about this method is that you don't spill fuel into your bilge or onto your carpet.

            Chris

            Comment

            • TxJole
              Senior Member of PLANETNAUTIQUE
              • Jun 2009
              • 898

              • Cedar Creek Lake TEXAS


              #7
              Better then my idea of heating it up with a torch ;}
              2008 210 SAN TE (Moonraker Yellow over Midnight Blue)

              Comment

              • EchoLodge
                Senior Member of PLANETNAUTIQUE
                • Jan 2004
                • 616

                • Huntington Beach, CA

                • 99 Super Sport

                #8
                Originally posted by jasper View Post
                I use a heavy duty strap wrench. It has worked on two different GT40 fuel cells multiple times.

                See: http://www.grainger.com/Grainger/RID...505?Pid=search
                This worked sweet on an 01 filter that had not been off for 8 years!
                sigpic

                Comment

                • east tx skier
                  1,000 Post Club Member
                  • Apr 2005
                  • 1561

                  • Tyler, TX


                  #9
                  Use two filter wrenches at the same time. It will come off.
                  1998 Ski Nautique (Red/Silver Cloud), GT-40, Perfect Pass Stargazer 8.0z (Zbox), Acme #422, Tunable Rudder.

                  Comment

                  • Labatt911
                    • Sep 2004
                    • 110

                    • NE Ohio

                    • None Currently : ( 1999 Pro Air 1998 Sport/Air

                    #10
                    Not saying this to insult. Just throwing it out there to help in the already knuckle breaking task of removing the canister. Are you sure your turning it in the right direction?
                    ** Be Not Afraid **

                    Comment

                    • EchoLodge
                      Senior Member of PLANETNAUTIQUE
                      • Jan 2004
                      • 616

                      • Huntington Beach, CA

                      • 99 Super Sport

                      #11
                      Originally posted by Labatt911 View Post
                      Not saying this to insult. Just throwing it out there to help in the already knuckle breaking task of removing the canister. Are you sure your turning it in the right direction?
                      Lefty loosely righty tightly... Funny... These are notorious for being really difficult to get off.... I think my Nautique Doctor told me to put anti seize on the threads when I change the filter.
                      sigpic

                      Comment

                      • Labatt911
                        • Sep 2004
                        • 110

                        • NE Ohio

                        • None Currently : ( 1999 Pro Air 1998 Sport/Air

                        #12
                        They are actually threaded backwards from the top. I was told to think of it as you were looking at it from the bottom up. So looking at it from the top down it would be backwards threaded.
                        ** Be Not Afraid **

                        Comment

                        • WA-H2O-SKI
                          • Jun 2009
                          • 77

                          • Orondo, WA

                          • 2017 Ski Nautique 200 Team - Current Boat

                          #13
                          FCC - Concoured!

                          Not to sound "smarter than the average skier/mechanic," but yes, I understand the lefty loosie, righty tighty principle and can decipher that when the item is oriented such as the FCC.

                          To avoid getting fuel in the bilge, I have a funnel with a long flexi hose that I run out the bilge drain and into an oil drain pan located under the boat. I bought a strap wrench and a better oil filter wrench (one with a few ribs in it). Together I was able to use my hands, feet, and some body leverage to break it free.

                          Once again, I put it back on loose and put lots of grease on the threads. I hesitate to put anti-sieze on those threads, notknowing how it would react with fuel......

                          Anyway, got it off and back on. Now I just have to wait for warm weather again...... Guess I will break ot the snowmobiles!
                          2003 Ski Nautique 196 LE - Current Boat (Star Gazer w/ ZBox)
                          GOODE Flextail 66.5 - Powershell 5 Bindings (LFF)
                          PB: 2 Balls @ 39.5' OFF (34.2 MPH Zero Off) Big Dawg Broho Tournament Summer 2015

                          1987 Dixie Super Skier 299 - My First Boat
                          1987 Barefoot Nautique - Brother's Boat
                          1985 Ski Supreme - Dad's Boat

                          Comment

                          • EchoLodge
                            Senior Member of PLANETNAUTIQUE
                            • Jan 2004
                            • 616

                            • Huntington Beach, CA

                            • 99 Super Sport

                            #14
                            I has able to use the double strap wrench technique to loosen my filter this weekend.

                            Sent via Android!
                            sigpic

                            Comment

                            Working...
                            X