Ballast System Planning - '99 SAN

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  • MI-Nick
    • Oct 2011
    • 54

    • Ypsilanti, MI


    #46
    been working non-stop on this since last weekend...but my camera has been out of commission so no photos yet. yesterday I got the 4 new through hulls mounted and sealed. i put one where in the old factory hole (filled the two screw holes from the old fitting with gel coat on the bottom and thickened epoxy from the top), and drilled one hole forward and one hole rearward spaced ~2.5" on center. vales and 1" hose barbs are mounted too. plenty of room in that location...although getting a pipe wrench and a cresent wrench in there to tighten everything was tricky. i also go two pumps mounted to the port side stern seat back. tons of room there for one...two is tight and the second needs a spacer (i used 1" square Al tube as suggested by someone on this site). after seeing the glass back there, I have no concerns about strenght...it's stout back there.
    made a new switch plate from 3/16" Al that mounts where the factory knobs and switch was. put in all new vent through hulls too since mine were disintegrating from i guess too much sun. it's been going pretty smoothly so far...just lots to do. the nice thing is that there is plenty of room to work in this boat.
    i buffed and waxed yesterday too. about to head out and scub the citristrip off the platform because some d-bag thought it was a good idea to put some sort of stain on it...yeah, nice...

    Comment

    • crobi2
      • Dec 2010
      • 337

      • Texas

      • 2000 Super Air Nautique

      #47
      Been gone snowboarding. I just meant pictures of your install if you can. I'm glad that old 3/4" scoop came off easily.

      On the port side I guess you had to space out the pump so the hoses would clear?

      Thanks for the thread!
      Rob
      2000 SAN

      Comment

      • MI-Nick
        • Oct 2011
        • 54

        • Ypsilanti, MI


        #48
        finally done...and tested...Click image for larger version

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ID:	363544here are the photos. yes, the 2nd port side pump need to get spaced with 1" square Al and also moved higher up. my favorite par is the switch plate although it's mostly covered by the driver's seat.

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        • MI-Nick
          • Oct 2011
          • 54

          • Ypsilanti, MI


          #49
          let me know if you have any questions....water test coming soon...

          Comment

          • crobi2
            • Dec 2010
            • 337

            • Texas

            • 2000 Super Air Nautique

            #50
            Awsome! I like how you staggered the pumps on the port side. Thanks for the pictures.
            Rob
            2000 SAN

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            • ckdollar
              • Apr 2011
              • 52

              • Irving TX

              • 1999 Super Air Nautique

              #51
              What is the metal box holding the 3 switches inside?

              Comment

              • MI-Nick
                • Oct 2011
                • 54

                • Ypsilanti, MI


                #52
                it's a 3/16" Al plate. it's T shaped just like the factory valve/switch plate and mounts with the same two screws.

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