'97 - Boom clamp clearance to the motor box question

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  • SilentSeven
    1,000 Post Club Member
    • Feb 2014
    • 1843

    • Bellevue WA

    • 2004 Nautique 206

    '97 - Boom clamp clearance to the motor box question

    Hi, 1997 model & boat is new to me. Just picked up a used ECI boom and was surprised to see how close the motor box is to the pylon - effectively no room for the clamp without killing the vinyl on the motor box. As I looked at the motor box mount to the rear decking, it almost looks like the whole unit has scooted forward a bit. There is some type of bracket that appears to limit forward motion and while they look intact, it's possible they might be bent a bit. With the rear seat out, as a look at the decking back by the gas tank, there is a gap in the center section relative to the side decking - again making me think the motor box may be too far forward. So - here's the question - how much clearance should there be between the motor box and the pylon? I would expect enough to fit in a basic boom clamp and lift the box without killing the upholstery. Does is sound like my engine box / decking has somehow scooted forward a bit? thx!
    2004 206 Air Nautique Limited - Black with Vapor Blue (family style)
    1997 Masters Edition Nautique - Zephyr Green - gone (amazing ski wake)
    1982 Mastercraft Powerslot - gone (a primitive but wonderful beast)
    Bellevue WA
  • MTRBTR
    Senior Member of PLANETNAUTIQUE
    • May 2012
    • 485

    • MT


    #2
    I have a 97 sport. It is pretty close. I don't think I could fit the boom clamp either.
    2006 SV 211 (Sold)
    97 Sport Nautique (Sold)
    89 PS 190 (Sold)
    05 Fourwinns Horizon 180 (Sold)
    89 Fourwinns 170 Freedom (Sold)
    75 MFG (Sold)

    Comment

    • SilentSeven
      1,000 Post Club Member
      • Feb 2014
      • 1843

      • Bellevue WA

      • 2004 Nautique 206

      #3
      Wow. Hard to imagine they left no space - what an omission! Hoping others weigh in here..may move to the main forum. There has to a solution - I am hardly the first person who has thought to put a boom a this year of boat!
      2004 206 Air Nautique Limited - Black with Vapor Blue (family style)
      1997 Masters Edition Nautique - Zephyr Green - gone (amazing ski wake)
      1982 Mastercraft Powerslot - gone (a primitive but wonderful beast)
      Bellevue WA

      Comment

      • BrennanK
        • Feb 2009
        • 348

        • Hopkins, MN

        • 1997 Ski Nautique

        #4
        I have a Barefoot International straight boom and I have never had an issue. Yes it touches the vinyl on the motor box and you have to take the clamp on and off to open the engine. My boom clamp is all rounded over though so as long as you install it carefully you are all good. I was more worried about scratching my pylon then I was about damaging the vinyl.

        I can slide mine down far enough to the point that the boom is too high to use. If it was warm enough to get the boat out I would get you some pictures. (that might be another 6 weeks)
        Last edited by BrennanK; 04-08-2014, 10:04 PM.
        1997 Ski Nautique

        Comment

        • SilentSeven
          1,000 Post Club Member
          • Feb 2014
          • 1843

          • Bellevue WA

          • 2004 Nautique 206

          #5
          Originally posted by BrennanK View Post
          I have a Barefoot International straight boom and I have never had an issue.
          Herein may be the difference - I have a curved boom.
          2004 206 Air Nautique Limited - Black with Vapor Blue (family style)
          1997 Masters Edition Nautique - Zephyr Green - gone (amazing ski wake)
          1982 Mastercraft Powerslot - gone (a primitive but wonderful beast)
          Bellevue WA

          Comment

          • SilentSeven
            1,000 Post Club Member
            • Feb 2014
            • 1843

            • Bellevue WA

            • 2004 Nautique 206

            #6
            Looked again. Straight boom - looots of clearance at the motor box. Curved boom, noooo clearance at the motor box. Nuts.
            2004 206 Air Nautique Limited - Black with Vapor Blue (family style)
            1997 Masters Edition Nautique - Zephyr Green - gone (amazing ski wake)
            1982 Mastercraft Powerslot - gone (a primitive but wonderful beast)
            Bellevue WA

            Comment

            • TRBenj
              1,000 Post Club Member
              • May 2005
              • 1681

              • NWCT


              #7
              I assume the difference is that you mount the clamp lower with the curved boom? I'd move the rear panel back some if you have clearance to the pulleys in front.

              Straight booms tend to work better on pre-200 CC direct drives.
              1990 Ski Nautique
              NWCT

              Comment

              • SilentSeven
                1,000 Post Club Member
                • Feb 2014
                • 1843

                • Bellevue WA

                • 2004 Nautique 206

                #8
                I'd move the rear panel back some if you have clearance to the pulleys in front.


                That's basically the plan - see if I can scoot the motor box back about 3/4" and maybe put a little plastic guard in place to protect the vinyl. Didn't think to check this before I bought the (used) boom - DOH!!
                2004 206 Air Nautique Limited - Black with Vapor Blue (family style)
                1997 Masters Edition Nautique - Zephyr Green - gone (amazing ski wake)
                1982 Mastercraft Powerslot - gone (a primitive but wonderful beast)
                Bellevue WA

                Comment

                • wakebrd21
                  • Jun 2013
                  • 61

                  • Riverview, FL

                  • 97 Sport

                  #9
                  I have a 97 sport and the engine box is very close. I believe about half way down the boom is actually touches the engine box.
                  Would Nautique care if you can fit a boom? I would think not since I thought I heard that using a boom will void the warranty of the boat.

                  Comment

                  • DanielC
                    1,000 Post Club Member
                    • Nov 2005
                    • 2669

                    • West Linn OR

                    • 1997 Ski Nautique

                    #10
                    It is close. Make sure the pylon is not bent back. Quick fix, a plastic tupperware lid, or something similar.

                    Comment

                    • hondaprlud
                      Senior Member of PLANETNAUTIQUE
                      • Jul 2008
                      • 568

                      • OH-IO


                      #11
                      I had a straight boom on my 96 sport. IIRC it was super close but didn't rub. Doesn't the doghouse have an indentation for the pylon?

                      Sent from my SAMSUNG-SGH-I337 using Tapatalk
                      19 SANTE 210
                      08 SANTE 210 ZR6
                      08 SANTE 230 ZR6
                      04 Super Air 210 Team Edition Ex343- Loved that boat
                      96 Sport Nautique GT-40 - First Nautique
                      88 Baja Ski Sport- First boat

                      Comment

                      • Mikeski
                        1,000 Post Club Member
                        • Jul 2003
                        • 2908

                        • San Francisco, CA

                        • Current 2005 SV 211, due for upgrade! GS22 or GS24 perhaps? Previous

                        #12
                        I just wrap a towel around the clamp so it doesn't damage the upholstery. Don't leave the clamp on long term.


                        Sent from my iPhone using Tapatalk

                        Comment

                        • SilentSeven
                          1,000 Post Club Member
                          • Feb 2014
                          • 1843

                          • Bellevue WA

                          • 2004 Nautique 206

                          #13
                          OK - some field experience now in hand.

                          The clamp sits low enough to be next to the carpet, not the vinyl. This is good. I can open the motor box if I use the clamshell feature and just open the top. Net is - bent boom works with the boat. A straight boom would be better but this works.
                          2004 206 Air Nautique Limited - Black with Vapor Blue (family style)
                          1997 Masters Edition Nautique - Zephyr Green - gone (amazing ski wake)
                          1982 Mastercraft Powerslot - gone (a primitive but wonderful beast)
                          Bellevue WA

                          Comment

                          • hondaprlud
                            Senior Member of PLANETNAUTIQUE
                            • Jul 2008
                            • 568

                            • OH-IO


                            #14
                            Cool glad to hear

                            Sent from my SAMSUNG-SGH-I337 using Tapatalk
                            19 SANTE 210
                            08 SANTE 210 ZR6
                            08 SANTE 230 ZR6
                            04 Super Air 210 Team Edition Ex343- Loved that boat
                            96 Sport Nautique GT-40 - First Nautique
                            88 Baja Ski Sport- First boat

                            Comment

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