Major V-Drive Expertise Needed!

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  • BaylorUBearFootin
    • Aug 2009
    • 41

    • Phoenix, AZ


    Major V-Drive Expertise Needed!

    Hey y'all, I'd love to pick your brains for a moment so as not to spend thousands of dollars needlessly.
    Long story short, was using my 2009 230 (343 Coastal Ed, PCM v-drive) in reverse, accidentally bumped the throttle, heard huge clunk/grind as it sped up, and from thence forth, the boat was toast. When put in gear (F or R), the vibration (more like a shaking) was bad, bad, bad to where I would have caused far more damage had I given it any throttle. I had to be towed back to the ramp.

    To clarify a few things:
    1) Once a similar thing happened when I hit reverse hard (had to that time, not an accidental bump of throttle)....heard the clunk/grind sound, immediately went to neutral, and boat was fine. Same sound this time, but no longer was it fine.
    2) Engine runs perfectly, this is absolutely not an engine issue.
    3) Prop is perfect...this is more like the entire boat shakes...it's not a prop thing. I did not hit anything.
    4) Upon pulling boat out (was towed to ramp), when I spin the shaft, it's clearly not centered in the bore, nor is it inside the boat. In fact, it's way off and the shaft actually rides against the outer edge of the bore at about 10 o'clock, then is way far from edge of the bore at about 4 o'clock.
    5) Tranny SEEMS to be OK...at least as far as engaging F/R. Again, this almost behaves as if the shaft were bent (doesn't appear to be bent, keep in mind, just behaves as if it were). There is absolutely no grinding or friction in the tranny when I engage it...only the shaking/shuddering from the shaft being so off center.
    6) This is weird...last night while surveying the damage, I found a nut lying in the bilge that I would have seen had it been there before. And, while the outside of the nut is corroded with normal rust, the inside is clean, indicating that it was recently holding something together. I didn't snap a pic, but it's a little bigger than the lock nut used to hold prop to shaft, and it IS a nylon lock nut. I have ZERO clue where it came from. I have a feeling this may have something to do with this, and am in amazement that it potentially fell off.
    7) I thought through the physics of what could have happened, and assuming that nut held something in, it's possible that the shaft was somehow basically pulled out of the tranny when I gunned it in reverse, as the force of the prop would be trying to do exactly that (i.e. pull the shaft out of the tranny). To further that case, I went out this morning and since I recently changed the prop and couldn't use my normal prop puller because there wasn't enough room between the prop collar and the strut, had to get creative. Well, this morning the prop puller fit in there with plenty of room to spare, suggesting that MAYBE the prop shaft is essentially "pulled out" a little bit. Now, the other possibility is that when I reinstalled the new prop, it just wasn't pushed on as far, leaving enough room for the prop puller to fit in there....I have to at least acknowledge that possibility.
    8) The boat was taking on more water than normal, significantly more. No clue why unless somehow the bore was damaged and letting in more water since the shaft was no longer centered in there. I don't know what the bore looks like as far as seals go, so I couldn't speak to this. I list this last because it may be totally irrelevant to this issue. However, it's worth noting.

    What the heck could that nut be that I found? I don't have detailed drawings of the transmission, so I cannot identify it. I cannot find anywhere feeling around on the bottom of the tranny where it would go. I honestly have zero clue. It's a huge nut. It almost fits on that little threaded stub that faces toward the bow on the tranny....that's how big it is. I can get it on there about a quarter/half turn.

    That's about all I can remember as far as salient details. Bottom line is this one has me baffled. I am praying it's not a new tranny issue. That would be devastating. I cannot figure out how the shaft is held in this V-drive unless it's that collar that faces the bow where the end of the shaft (presumably) is threaded and sticking out just a little bit.

    I don't want to go to the dealer for them to tell me it's far worse than it is, hence this post. I can fix most things on a boat, and I'm hoping this is no exception. Would appreciate any and all thoughts. Thank you all so much.
    Last edited by BaylorUBearFootin; 12-10-2018, 08:44 PM.
  • Quinner
    1,000 Post Club Member
    • Apr 2004
    • 2245

    • Unknown

    • Correct Crafts

    #2
    Not 100% sure I understand exactly what happened, did you have an impact with the underwater gear or did you shift it very hard suddenly in or out of gear??
    It really sounds like you bent your shaft or have an alignment issue. Post a pic of the nut in question and the shaft, strut, packing area.

    Comment

    • azeus17
      Senior Member of PLANETNAUTIQUE
      • Feb 2008
      • 387

      • Grand Rapids, MI

      • 2022 GS22 - Coming in July Previous Boats: 1989 Sport Nautique 2002 SANTE

      #3
      So, here are the things I would check first.
      1. Shaft couplings. Did you somehow shear bolts from the shaft coupling to the v-drive coupling? I believe those couplings are pressed on, not threaded. If you sheared the bolts, even 1 or 2, by slamming it in reverse, it would explain the shaft out of alignment.
      2. Shaft packing. That large nut could come from packing, although I am not sure how it would have come off the shaft, unless the shaft was broken. It does fit with your description, though of being larger than the castle nut for the prop as the whole shaft would have to pass through this one.
      3. If both of those check out, you could detach the shaft from the v-drive, start it up and put it in gear to see if you get the same horrible shake.
      My guess is that your shaft is bent somehow, or that you threw it way out of alignment.

      Edit: Looks like Quinner and I came to the same conclusion while I was typing.
      Last edited by azeus17; 07-25-2016, 03:21 PM.

      Comment

      • H2O
        • Jul 2006
        • 247



        #4
        Sounds like the coupling holding the shaft to the transmission failed. Relatively easy fix if that is the case as long as nothing else was bent as a consequence (shaft, strut, shaft packing box, etc.) Coupling is held to transmission by four bolts/nuts. If you found a really large nut in the bilge it may not be part of this problem. I am thinking nut holding tower to boat.

        Comment

        • shag
          1,000 Post Club Member
          • Jul 2003
          • 2217

          • Florida


          #5
          I agree with the above... Sure sounds like the prop shaft somehow cam disconnected...

          Comment

          • BaylorUBearFootin
            • Aug 2009
            • 41

            • Phoenix, AZ


            #6
            Thanks to all of you for replying.
            OK to answer/clarify...I was already in reverse at what I'd call a "normal" speed, which is basically just barely engaged. My arm bumped the throttle, going from say 1500RPM's in reverse, to maybe 3500 RPM's for a brief second. RPM numbers arbitrary...just to illustrate what happened and give scale.
            Point being I didn't slam it into gear. It was already in reverse gear...I only gave it some add'l throttle and then everything went haywire.
            GREAT call on the tower nut...I'll bet you that's what it is, and obviously I'll be checking that out immediately. It could be totally non-related to this issue.
            My thought is also that the shaft came disconnected too, but where is it connected? The only hub I can see is the one that faces forward toward the bow...meaning it essentially passes through the v-drive transmission. Is there another hub underneath closer to the bore?
            I'm certain I didn't hit anything....I was in 70 feet of water and there was no debris nearby.
            Underwater gear appears to be perfect. Hard to say if shaft is bent, or just disengaged somehow. How in the world would it have bent if I was in deep water with no anything nearby. Trust me, I looked, and there was nothing in the water.
            I'd agree that detaching shaft seems like a great idea, but where/how do I detach it? This is where I'm just not sure, but with a little guidance I'm 100% certain I can do it (*assuming I don't have to jerk around with much in the way of heating fittings, etc. by simply detaching the shaft at the hub). I'd like to do this if for no other reason than to get reassurance that I don't need a new tranny (and spend a fortune!).
            I have a dripless shaft seal, so no packing, correct? This is the first boat I've had with dripless.
            So where would the shaft coupling be? That's the big thing I can't figure out. I plan to spend some time on this site/Google tonight researching that, but if anyone knows and can save me the time, that would be awesome!
            Thanks again guys!
            Last edited by BaylorUBearFootin; 12-10-2018, 08:45 PM.

            Comment

            • BaylorUBearFootin
              • Aug 2009
              • 41

              • Phoenix, AZ


              #7
              sf
              Last edited by BaylorUBearFootin; 12-10-2018, 08:42 PM.

              Comment

              • Quinner
                1,000 Post Club Member
                • Apr 2004
                • 2245

                • Unknown

                • Correct Crafts

                #8
                Click image for larger version

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                This should give you a general idea how the VDrive works. You need to inspect your shaft/coupling, etc. which are bottom center and bottom left of center in pic

                Comment

                • Bevostein
                  Senior Member of PLANETNAUTIQUE
                  • Jun 2008
                  • 521

                  • Frisco, TX

                  • 2021 G23 2019 G23 (Sold) 2013 G25 550XR (Sold) 2009 216V (Sold)

                  #9
                  Shot in the dark.....Are you certain you reinstalled your prop key when you switched out your prop? If not, could the hard reverse cause your prop to slip back down the tapered shaft and the shaft is just spinning inside the prop?

                  Comment

                  • BaylorUBearFootin
                    • Aug 2009
                    • 41

                    • Phoenix, AZ


                    #10
                    Thanks! Yeah I'm sure. This is a matter of the shaft being completely out of balance and essentially "wobbling" somehow. I cannot imagine that it's actually bent, as there is no way that could have happened. It's loose or something.

                    Comment

                    • H2O
                      • Jul 2006
                      • 247



                      #11
                      Also, as far as the big nut is concerned, it may be from the underside of a rear cleat. They can work loose and end up in the bilge.

                      Comment

                      • BaylorUBearFootin
                        • Aug 2009
                        • 41

                        • Phoenix, AZ


                        #12
                        OK so lets talk about that nut...
                        I called and spoke to Vince over at Discount Inboard (he is a FANTASTIC resource, BTW...highly recommend), and he confirmed that there is, in fact, supposed to be a nut on both ends of my drive shaft. So, one that holds the prop on, obviously, and then another that keeps the shaft secured on the other end where it passes through the v-drive at what he called the "Inverted Coupler" (i.e. a coupler on the forward side of the v-drive, rather than the aft side).
                        I have no idea if this is the same nut, but I can absolutely confirm that there is no nut, nor has there ever been since I bought the boat in Feb, on the threaded end of the drive shaft. I always wondered why, honestly, there was a threaded end with no nut.
                        David's thoughts were in line with what I was thinking may have happened (i.e. #7 in my original post). He said that if that shaft were not secured by the nut, and it backed out even a few millimeters (consistent with the fact that my prop puller now fits with a couple mils to spare, when before it didn't fit at all), the little key could have come loose and the shaft could be wobbling inside the v-drive. It makes perfect sense to me.
                        So here's my next question...can anyone take a quick look at their v-drive and tell me if there is, in fact, a nut on the threaded end of the shaft that points toward the bow? It is the end that protrudes out of the v-drive unit and points forward and slightly up in line with the shaft angle. Does that make sense?
                        Basically I'm asking if anyone can confirm that there is a nut on both ends of the drive shaft on their v-drive. If so, any chance someone can measure the socket size and I can compare to the one I found?
                        Thanks again!
                        K

                        Comment

                        • homer12
                          Senior Member of PLANETNAUTIQUE
                          • Feb 2016
                          • 584

                          • Indianapolis, IN

                          • 2004 SV211 TE

                          #13
                          I follow most of what you're saying and all sounds very believable. I'm familiar with a direct drive set up, but similar in shaft couplings I would think. I just read your whole thread and everything I've heard you explain so far sounds to me like the nylon locknut that goes on the INSIDE of the shaft coupling. Your prop shaft is either taper or splined on both ends and the prop is obviously one end, the other end should be going into a flanged coupler that should have a large nylon lock nut inside it. Then it should mate to the vdrive's output shaft. All this I am assuming not knowing your actual vdrive model and setup. Got pics? Please post pics? That would help everyone narrow it down for you.

                          Comment

                          • Rconautique
                            • Sep 2013
                            • 24

                            • Canyon Lake, TX

                            • 2007 SANTE 210

                            #14
                            Definitely a nut on the forward facing side of my vdrive. (2007 SAN 210)
                            Attached Files

                            Comment

                            • BaylorUBearFootin
                              • Aug 2009
                              • 41

                              • Phoenix, AZ


                              #15
                              OK guys, I'm convinced that the nut I found belongs on the shaft. It can turn about a half-turn or so, but there's just no way this thing isn't the one. It's got black paint on it to match the coupler, and it is the same size as the shadow of the one that used to be on there (I can see its shadow in the rust, see pic).
                              Now I'm trying to figure out how to go about doing two things...first, separating the coupler apart. I removed the four bolts, but it's rusted together as you can see in the pics (yes, I know my bilge is disgusting...winter project this year is to pull the tranny/vdrive and sandblast/repaint them, clean the bilge, etc.). Second, I assume I need to push the shaft out, which I also assume I cannot do until I separate that coupler. Then, once the shaft is out, I can see how the **** it backed out, and what the status is of the brass key. I think I'm going to find it's all off in there due to the shaft backing out.
                              ALSO, there is evidence that the shaft backed out a little...the rust has a nice, clean ring of fresh metal visible inside that hub, which suggests it backed out a bit...maybe 2mm.
                              THEN I'll test the v-drive to be sure it's spinning correctly, re-install the shaft (assuming it's not bent, which it won't be), and hope for the best.
                              I need your help, though, please.
                              How the heck should I get this **** coupler apart? PB is soaking on it now, but holy crap this thing is a bear. Any ideas?
                              Second, once it's apart, should I just use a typical steering wheel puller (or similar) tool to get that shaft backed out? I could use the inner hub as a spot for the puller to latch on.
                              Here are a couple pics.
                              Click image for larger version

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