A Mystery Solved?

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  • functionoverfashion
    Senior Member of PLANETNAUTIQUE
    • Jun 2017
    • 509

    • New Hampshire

    • 2003 SANTE

    A Mystery Solved?

    Ever since I've had my '03 SAN I've noticed that the bilge pump runs a lot when I've got the ballast filled. I've done a cursory look for leaks in hoses, pumps, etc. and found nothing. I figured, since it only happens with the tanks filled, no big deal, I rarely do that and then, I never leave it like that at the dock.

    Well, I was addressing an annoying issue yesterday that I thought was unrelated: when I open the rear engine hatch, one of the struts likes to pop off its socket mount on the bottom. Then the other strut isn't quite enough to hold the hatch up on its own, and it falls on my head. The vertical aluminum U-shaped support is rotating as it's pushed by the strut, and it rotates, thus pushing the strut out of its socket. Why is it rotating? It looks like it's only held in by a single fastener top and bottom.

    But then I noticed on the starboard side, it's got an aluminum bracket partway up, that looks like it's in trouble. At least it's there, and the problem is on the port side, so maybe... huh. The port side doesn't have a bracket there, and in fact, there's a HOLE in the ballast tank where the bracket used to be attached.

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    1. I guess this explains the leak - there's a 1/4" diameter hole near the top of the tank.
    2. WHY would someone use a ballast tank for a structural support bracket? This cannot be factory... right? Has anyone seen this before? If you still have hard tanks, do you have these brackets?

    I am uninterested in replacing the missing bracket; rather, I noticed that at the top of the aluminum support, there was a bracket with an unused hole. So I drilled through and bolted that bracket in a second spot, which should keep it from rotating. If I can reach it, I may do something similar at the bottom - if possible. And I'm going to fill that hole in the ballast tank! On the side WITH the bracket, I guess I'll tighten it up if possible. If not, it's going out too.

    Maybe, just maybe this will solve two problems simultaneously!

    I also put in quick drains in place of the plugs on the v-drive. One needed to be thread tapped and the plug replaced anyway, so...
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  • core-rider
    1,000 Post Club Member
    • Feb 2004
    • 1348

    • Huntsville, AL

    • 2003 Black SANTE

    #2
    I removed my tanks years ago, but i do remember those brackets. I think the tanks have a threaded insert in them. Maybe the insert tore out of the tank at some point? The real question I can't remember is how the compartment dividers worked around those brackets. Seems like they would be in the way from getting the dividers back in.
    Jason
    All black 2003 SANTE
    -- Southern Fried --

    Comment

    • sputnic6
      • Dec 2006
      • 15



      #3
      I had the same brackets in mine when I removed them. There is a threaded insert into the tank. If it’s not there and there is a hole, it must have been pushed out. The brackets were used just to keep the tanks from moving, not structural.


      Sent from my iPhone using Tapatalk

      Comment

      • functionoverfashion
        Senior Member of PLANETNAUTIQUE
        • Jun 2017
        • 509

        • New Hampshire

        • 2003 SANTE

        #4
        Interesting. I guess it makes sense they'd be there to hold the tanks in place, not the other way around. Seems like a flimsy piece compared to just about everything else on the boat. So, I probably still have a leak somewhere else. But at least the engine hatch should stay up better!

        Comment

        • sputnic6
          • Dec 2006
          • 15



          #5
          Yeah, they came loose on mine too. Definitely could have been better engineering


          Sent from my iPhone using Tapatalk

          Comment

          • functionoverfashion
            Senior Member of PLANETNAUTIQUE
            • Jun 2017
            • 509

            • New Hampshire

            • 2003 SANTE

            #6
            Originally posted by sputnic6 View Post
            Yeah, they came loose on mine too. Definitely could have been better engineering


            Sent from my iPhone using Tapatalk
            It's funny, because so many other things are so well done. The slots for the bolts that hold the rear seatback on, they could just be holes in the fiberglass cap - but they have stainless steel reinforcements around them. That is such a nice detail that most manufacturers would never do. But no one gets everything right.

            Comment

            • sputnic6
              • Dec 2006
              • 15



              #7
              Originally posted by functionoverfashion View Post

              It's funny, because so many other things are so well done. The slots for the bolts that hold the rear seatback on, they could just be holes in the fiberglass cap - but they have stainless steel reinforcements around them. That is such a nice detail that most manufacturers would never do. But no one gets everything right.
              That’s why I wen to a G. They got a ton right with that boat. I can’t complain about anything so far.


              Sent from my iPhone using Tapatalk

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