Hooked up battery backwards... Accessories work but blowing fuse when trying to crank

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  • acombj
    • Jun 2016
    • 4

    • Seattle

    • 2000 SAN

    #1

    Hooked up battery backwards... Accessories work but blowing fuse when trying to crank

    2000 SAN - PCM GT40 Ford 5.8L

    In a rush today, I hooked up battery backwards. It blew the the 20 amp inline fuse that runs directly from my battery to the control box under the dash. I replaced the fuse and now have power to everything (blower, lights, heater fan, bilge, etc.) but the boat won't turn over.

    Using the keypad, I can turn the ignition on. The fuel pumps turn on and it appears ready to crank. However, when I push (and release) the start button to crank, nothing happens. When I push and hold the start button, I blow the 20 amp inline fuse directly connected to my battery again. Under the dash, I hear the start button click (once ) when pushing in, again (click) at release. I don't hear anything from the engine.

    Areas I've looked at so far -
    • Cleaned terminals / grounds
    • 12 volts on both sides of the 60 amp breaker
    • 12 volts at starter solenoid
    • 12 volts at starter
    • Replaced starter solenoid
    I'm not familiar with the breaker normal operation as have never checked them before. But the 12.5 and 15 amp breakers have a little play in them when i push them The 60 amp on this engine is frozen solid (no movement at all). Tried rocking up and down, but that didn't work. However, there is power to both sides.

    Help please.
    Thanks
  • Fast351
    • Oct 2006
    • 315

    • Winsted, MN

    • 2001 Ski Nautique

    #2
    My guess is you have something similar to what happened with mine. It too did the same thing, blew the 20A dash fuse when you tried to start. The problem is this: you're trying to draw all the power through the 20A dash lead to turn over the starter. Mine turned out to be a crappy positive battery cable back to the starter, but it could really be anything in the positive chain (or maybe even the negative) to the engine that's at fault.

    Go get a 10 pack of 20A fuses, and start ohming stuff out. You'll find an open in your batt to engine lead somewhere.
    2001 Ski Nautique / 2007 SV211 TE (gone but not forgotten)

    Comment

    • Beamteam
      • Jul 2022
      • 2

      • Sammamish washington

      • 2006 SAN SV 211

      #3
      I did the same with my 2006 SAN sv211. For any PCM motor 2000 or newer it will blow the in line fuse between the starter and the main breaker on top of the engine. I bypassed mine for a bush fix and then ordered the part for a complete repair. 100% of the time this will be your problem if you hooked a battery up backwards and turned the perko switch on.

      Comment

      • Repsol83
        • Jun 2024
        • 3

        • WI

        • 2000 air nautique

        #4
        I just did the exact same thing and hooked my battery up wrong. Did anyone ever find a solution? I have power at the 60, 15, and 12.5 Amp breakers, power to starter and alternator. Noticed fuel pumps are not priming when turning on the keypad, but when I push the start button it instantly blows the 20amp fuse by the perko switch on the smaller power wire that I believe goes straight to the dash breaker box...

        Comment

        • NautiqueTim
          • May 2023
          • 37

          • North Carolina

          • 1966 Mustang 2001 Air Nautique

          #5
          What position was the 3 way switch positioned under the dash. I never mess with the battery unless it's in the center position which is all off.

          Comment

          • Repsol83
            • Jun 2024
            • 3

            • WI

            • 2000 air nautique

            #6
            Originally posted by NautiqueTim View Post
            What position was the 3 way switch positioned under the dash. I never mess with the battery unless it's in the center position which is all off.
            Was unaware there was a switch under there. I assume on because I have power to all my dash components oce the 20amp fuse was replaced. This is a 2000 air nautique

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