03 SAN Limited fall projects (add battery, amp relocation and LEDs)

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  • mnwakerider
    • May 2011
    • 271

    • Minneapolis, MN


    03 SAN Limited fall projects (add battery, amp relocation and LEDs)

    Water got super low on our lake so I decided to make my winter projects fall projects. The list:
    * expanding the stock single group 24 batter box on port side to to for two group 24s
    * add perko style switch
    * move amp from PO mounted at drivers feet
    * rewire both amps and mount on port side behind gull wing
    * add LEDs throughout interior
    * tap and mount bolt style 16mm LEDs to tower (using holes from PO light bar)

    What I started with.
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    Followed the write up of Core-rider to remove existing interior and them I used a multi tool to cut out the interior. I moved from my original outline to the starboard due to proximity to the stringer. I added a box to give some structure. I coated this prior to installing with resin to waterproof.

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    I used some pretty heavy woven roving. 24oz. Harder than I thought to keep the sheets together due to the size of the strands. This stuff sure absorbs the resin.

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    I did a couple of layers on the entire box but didn't get any pictures. I was more concerned about the strength at the corners so I added three extra layers of robing like this

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    I added resin die to get a stock look.

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    I did the final layer with 6oz cloth to clean up the texture. Sticky fingers meant no pictures.

    Jumping ahead after it put the carpet back and cut to the new opening I added both batteries and connected to a mounted common ground and to the selector switch. Looks a little messy but it was the best I could do with the 2 gauge. Click image for larger version

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    Notice the grey box? That is where all the relays are for my ballast puppy upgrade. So nice and clean out of the way now. Here is the box open.

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    Here is the final with the seat base back in and my trickle charger mounted. Once the project funds are increased I will upgrade to a more legit charger.
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    I also moved amps around and sent 2 gauge up to distro blocks. To get the amps mounted to the hull I used hdpe and 3m 5200 and some creative bracing.

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    I didn't get any pics without the combing pad of the new amp mount but really happy with how it came out. This is also showing t he new red LED interior lights
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    Sent from my iPad using Tapatal
  • mnwakerider
    • May 2011
    • 271

    • Minneapolis, MN


    #2
    Here are some interior pics after running waterproof led strip lights through the gunnels.

    Starboard side
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    Port behind driver
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    Driver side
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    Under driver showing gone it mounted
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    I found some old single LEDs and decided yo light up the front cupholders. Planning on upgrading to brighter shortly as these are not too bright
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    Under port gull wing
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    Added a strip inside glove box
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    Added a small strip inside the driver side pocket
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    Next was the hardest section. The PO had a jeep like light bar (think huge safari style lights on type of tower) and t he were mounted through the cross bars. I wanted to do something with the wholes so I bought 16mm bolt lights from oznium and tapped the wholes to mount down into the interior.

    Tapping
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    Mounted
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    Comment

    • mnwakerider
      • May 2011
      • 271

      • Minneapolis, MN


      #3
      Found a pic of the amp rack



      Sent from my iPad using Tapatalk HD
      Attached Files

      Comment

      • ski4evr
        Senior Member of PLANETNAUTIQUE
        • May 2010
        • 613

        • Bowling Green, KY

        • 2005 SV 211

        #4
        nice work! led lighting is on my winter list too
        2005 SV-211

        Comment

        • s_kelley2000
          1,000 Post Club Member
          • Nov 2007
          • 1575
          • Fort Meadow Recevoir

          • Mass

          • 2012 Super Air Nautique 230 1999 Nautique Super Sport with 502 Python (for Sale)

          #5
          Nice work!
          Shawn

          2012 Blue Metal Flake SAN 230

          1999 Black and Tan Python 502 Powered Super Sport (for Sale)

          Comment

          • scarbs
            Senior Member of PLANETNAUTIQUE
            • Aug 2009
            • 450

            • Arizona

            • 2017 G23

            #6
            Looks great.
            2017 G23
            2012 210 TE
            1999 SAN
            1995 Sport
            1991 Sport

            Comment

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