DIY Project, Venting cooler door

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  • aZ`
    • Apr 2013
    • 154

    • Australia

    • 2008 210

    DIY Project, Venting cooler door

    Thought I'd share a little project I've been working on. Not sure if it should be here, tech or stereo section, please move as required.

    As many of you know, subwoofer performance can be greatly improved by venting the area under the observer seat.
    Most of projects I have seen for venting the subwoofer area in mid 00's to early 10's SAN's have been for boats that were not optioned with a cooler access door. I suppose you get the same effect by simply opening the door if you have one. But I got sick of leaving the door open and creating a tripping hazzard in the walk-through, so set about a way to vent the door itself. Of course I could have simply taken the hole saw to it, but that would have created an eye sore.

    A good friend of mine just bought a laser cutter and was looking for things to practice on before going into business. He said If I create the basic CNC program and pay for the acrylic then he will cut it up for free.

    I came up with a design that (i think) not only looks good but vents a large volume of air at the same time.
    So we did a few trial runs on cardboard.
    Click image for larger version

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    We found that the factory door is made from HDPE and cannot be laser cut, so unfortunately I had to outsource that cut, no big deal, I already had the program so the shop did it while i waited in about 15 minutes. Here it is installed.
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    The insert I have chosen is grey and I have painted it black from the back so the inside walls of the design are black and contrast against the grey. I found that the laser cutter leaves a shinny finish and once you look at it from a bit of an angle it all disappears into a bit of a mess, I really liked the look of a metallic grey/silver painted on the back of clear acrylic, but this was the worst for the problem I just mentioned. I might try painting the back met grey, then cut the design, then paint black from the back.
    I will probably cut a few different colours and see how they look.
    Click image for larger version

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    Some say that with small holes you can get an audible whistle sounds as the subwoofer accelerates the air through the small holes but I have not experienced any of this, I'd say this would only occur when the total vent area is too small.

    Anyone got any suggestions for other colors?
    2008 210
  • Paxdad
    Senior Member of PLANETNAUTIQUE
    • Mar 2013
    • 775

    • Cumming, GA

    • 2008 210 SANTE

    #2
    Ok you are making me want to purchase the door kit for my 2008 210 and beg you to make me the identical insert!!! Please??? Or share the program???
    Last edited by Paxdad; 03-05-2014, 09:34 AM. Reason: added text
    2008 210 SANTE

    Comment

    • Laketexoma
      Senior Member of PLANETNAUTIQUE
      • Dec 2004
      • 463

      • Lake Texoma (Texas side)

      • 2023 G23

      #3
      That looks great!! Nice job.
      2016 G23 H6
      2014 G23 550
      2013 G23 450 (Great boat)
      2008 230 Team-ZR6- ACME 1235 ( back in a Nautique again)
      2005 Malibu LSV 23 wakesetter (Real Dumb Mistake)
      2000 SAN ( Loved that boat)
      1998 Air Nautique ( our first boat)

      Comment

      • scottb7
        1,000 Post Club Member
        • Aug 2011
        • 2198

        • Carson City, Nevada

        • 2014 G21 (Current) 2008 SANTE 210

        #4
        Looks good. How about a group buy?

        Comment

        • Nordicron
          Senior Member of PLANETNAUTIQUE
          • Sep 2009
          • 557

          • Madison, WI


          #5
          Wow! I love it and I hate leaving me door open also!!!!

          I'll buy one! Let me know where to send my door to!!!!!


          Sent from my iPhone using Tapatalk

          Comment

          • aZ`
            • Apr 2013
            • 154

            • Australia

            • 2008 210

            #6
            Thanks for the positive feedback guys.

            I will be remounting the gas strut today, hopefully there won't be too much flex in the frame.

            As for making more...
            The N's whilst were drawn up by myself, they are a blatant copy of the N's found on sanopads/logos etc.
            The shield was drawn up by myself but I used a Nautique logo as a stencil.
            and whilst the font is actually free, it is almost identical to the font Nautique uses.

            I have a feeling if I mass reproduce or profit from these designs I could find myself in hot water due to copyright laws. Perhaps someone with a bit more knowledge in the field could let me know?
            2008 210

            Comment

            • aZ`
              • Apr 2013
              • 154

              • Australia

              • 2008 210

              #7



              Sent from my iPhone using Tapatalk
              2008 210

              Comment

              • TurboFan
                • May 2011
                • 47

                • Salt Lake City


                #8
                I did this a couple years back. Huge improvement on bass responseClick image for larger version

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