WS-420 install problems and solution

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  • Chexi
    1,000 Post Club Member
    • Nov 2024
    • 2119

    • Austin

    • 2000 SAN

    WS-420 install problems and solution

    I installed a WS-420 EQ over the weekend. What should have been a really easy 10 minute project ended up taking about 2 hours. I thought I would share what went wrong and hopefully help others avoid the issues I experienced.

    To begin my story, I knew that I would need to extend the power and ground lines longer than what came with the factory unit, so I contacted Wetsounds and asked what gauge wire I should use. They recommended 16 or 14 gauge. I bought 14 gauge to be safe. I knew I had some 16-14 butt splice connectors at the boat, so all was right with the world.

    Unfortunately, when I got to my boat to do the install (WS-420 was already there from prior week when I did not get to it), I found out that the power, ground and remote lines were 22 AWG. Butt splice sizing goes 22-18 or 16-14, but not 22 - 14, so I was up a creek so to speak. I reluctantly decided (foolishly) to just butt splice these into my old power and ground that used to be hooked up to my head unit (to the dash pod) before I re-wired the head unit to my distro block and dedicated audio battery. After doing so, I realized how stupid this was, as it would defeat a large part of the purpose of having a dedicated audio battery (i.e., I wanted to turn off the cranking power and key and still have full audio).

    Then I had an epiphany. I was not sure where I was going to mount the WS-420, so I wanted to be able to unhook it easily. Insulated quick connect ends would work, but I still had the different wire gauge problems. Just for fun I tried out the 2 different size quick connects to see if they would go together, and they did! Finally, a brilliant design out there. The 22-18 AWG and 16-14 AWG quick connects will fit together (wish I had known this a long time ago). So I was able to re-wire the power and ground the way I wanted (to my distro block)using quick connects and use a 2-1 splice on the remote start. I need some extra line for the remote start to tap in where I wanted to tap, so I used some extra line and another set of quick connects.

    Brilliant right? Except it did not work. No sound, no LEDs, no anything useful. After about an hour and a half of messing around testing everything, including taking off the power and ground quick connects and just hand splicing the ends, I finally isolated the problem. My remote line quick connects had not gone together properly. The flat metal internal piece on one connector was bent and had jammed below the plastic cover of the other quick connect, making no connection. Bent it back, put them back together, and everything worked perfectly. I was just about to give up too.

    At any rate, if you are like me and learning about a ton of this stuff as you go and find yourself needing to splice wires together of different gauges and a butt-splice won't work due to the size difference, try quick connects, just make sure they make the connection when you put them together!

    Oh, and the WS-420 seems like it is going to work out very nicely. Set-up takes a few minutes, but if you follow the directions, it is pretty simple.
    Now
    2000 SAN

    Previously
    1999 Air Nautique
    1996 Tige Pre-2000
    1989 Lowe 24' Pontoon / Johnson 100HP outboard
  • SuperSquirt
    Senior Member of PLANETNAUTIQUE
    • Apr 2008
    • 534

    • Tennessee

    • 2008 SANTE 210

    #2
    RE: WS-420 install problems and solution

    FYI.....I used 18 awg to install the 420 wiring into my boat and it works fine......even if you stayed with 22, you could have stripped back a bunch of wire and folded it a few times to fit into a blue butt splice.

    Comment

    • Chexi
      1,000 Post Club Member
      • Nov 2024
      • 2119

      • Austin

      • 2000 SAN

      #3
      RE: WS-420 install problems and solution

      Yes, I have done the folding trick before, but I think I prefer the quick connects (at least so far). The downside I guess is that a butt splice with heat shrink is water tight, whereas quick connects (even insulated ones) are not. That said, there are a lot more expensive water-sensitive items on my boat than quick connects.

      The 14 gauges did fit better into my distribution block (which is really designed for 4 and 8 gauge wire) than a 22 or 18 gauge wire would have. I did have to fold over the 14 gauge to make a secure connection in the distro block.

      Speaking of distro blocks, mine has an LED and digital display, but the LED display does not work. Replaced the whole block with a new one, same thing. Anyone ever experience something like this before? Power is distributed fine, but the LED and digital displays do not work (unless I pull a fuse out, then they work and give me an error code).
      Now
      2000 SAN

      Previously
      1999 Air Nautique
      1996 Tige Pre-2000
      1989 Lowe 24' Pontoon / Johnson 100HP outboard

      Comment

      • SuperSquirt
        Senior Member of PLANETNAUTIQUE
        • Apr 2008
        • 534

        • Tennessee

        • 2008 SANTE 210

        #4
        RE: WS-420 install problems and solution

        This may not help much, but my dist. block is a 2-farad capacitor. It has LEDs with a display that only lights up when it drops down to a specific voltage (close to 12 volts). It also beeps when the main battery has fallen below cranking power (and out of cap charge).

        Maybe your blocks only come on when running low on voltage, more of a warning display. Or maybe they are defective, try contacting the manufacturer

        Comment

        • Chexi
          1,000 Post Club Member
          • Nov 2024
          • 2119

          • Austin

          • 2000 SAN

          #5
          RE: WS-420 install problems and solution

          Indeed, maybe it does only come on when there is a problem. That could be it. Unfortunately, there is no manual with this block. I did exchange some emails with the mfg, who finally sent me a replacement, but they never suggested that the display does not come on unless there is a problem. Oh well, it does what it needs to, so that's good enough for me.
          Now
          2000 SAN

          Previously
          1999 Air Nautique
          1996 Tige Pre-2000
          1989 Lowe 24' Pontoon / Johnson 100HP outboard

          Comment

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